Wasted batteries giving new life to astonishing gadgets – part II

Battery pack with car charger

Battery pack changes from version I

This article is the continuation of the first one about DIY power bank. After many field tests, I modified the battery pack a little bit. I started with 3 S and ended up with 4 S pack. With 3 S voltage was a problem, since it was a little bit lower than most 12 V devices are expecting. For example, Blitzwolf USB charger would work when a pack is just disconnected from the charger, but it would start shutting down itself very soon. It was because the device was protecting the battery from over-discharge. It is logical since it is designed for use in the car, and this way it is protecting the car`s battery. So I upgraded the battery pack from 11.1 V to 14.4 V. Connection of the cells is like on this scheme:

Battery pack of 32 cells, 8 cells in parallel, and then 4 times in series

Battery pack = power bank

The power bank is in the essence same device as the battery pack. Different names should not confuse you anymore. Modern marketing gurus just needed something new to sell. So they created a new name for the same device. The name is modern, strong and good sounding, and probably it boosted sales. You may call it however you like, the point is it is the same device.

Second edition

Powerpack contains 32 old Nokia BL-5CT batteries. It is able to completely recharge smartphones from 8 to 15 times depending on the phone type.
So in the end, it looks like this. It is 7 cm wide, 5 cm high and 11 cm long. It weighs 800 grams.
I mounted a standard car lighter plug. It means that the battery pack can power many devices made for in-car use directly. It`s not something that you can carry in your pocket since it is too big, but for longer off the grid occasions like camping it is perfect. It can recharge your phones many times, power up your camping light, DC – AC converter and many other gadgets.

Battery pack
Final version with car lighter socket

Favorite usage scenario

This is my most used scenario for the pack. When on camping I plug in this great Blitzwolf charger, and the whole family is provided with enough juice to recharge phones for a few days. This is the example of reusing technical waste. I had many of these old cell phone batteries and I put them to good use again. I ended up with the capacity of 8 Ah and voltage of 14.4 V. There is also a joy of using your own creation and that is the biggest of all rewards.

Once again, thank you for reading.

August 16th, 2017 by